DBU is one of the largest denim fabric producers in Pakistan with yearly production capacity of 42 million meters and self power generation capacity of 13 MW. We are leader in various segments in the market from more than 20 years. Our main areas of operation are the production and sales of Indigo and Twill. We are improving production, innovating industrial facilities and constantly investing in technology and training our more than 1,000 professionals.
Denim business unit receives high quality cotton yarn from its sister companies. Best cotton factories and spinning mills have been producing the qualities which we need for our hi-tech denim manufacturing.
Yarns are converted into ropes and ropes are winded onto beams to make balls which are essential to feed Rope Dyeing machines.
Karl Mayer, Griffin, Barber Colman.
Continuous process of rope dyeing with indigo. This is the step where ring-dyed yarn is produced that fades better and faster than fully dyed yarn.
Indigo dyed ropes are separated and transferred to sizing beams.
Karl Mayer, Griffin, Barber Colman, McCOY.
Sizing process plays an important role for the fabric quality. Strength is given by sizing to bear high tension and abrasion during the weaving process.
It’s a process of Interlacement warp and weft yarns to form the fabric. Hi-tech looms are used for better production efficiency and selvedge looms are used for real selvedge fabrics.
Picanol Omni plus 800, Picanol Omni plus, Picanol President.
Final chemical and mechanical finishing processes such as singing, bleaching, mercerizing, fabric dyeing, coating and sanforizing etc. are applied on state of the art equipment.
Benninger, Monforts, Morrison, Brugman, Cibitex.
8. Quality Control and Dispatch
Packing is done on fully automatic machines after physical faults determination in visual metre-by-metre inspection. Afterwards, shade evaluation is done; our lab is equipped with Hunterlab device.